Hybrid build synopsis
Syntrix demo plan for regulated aerospace component
- Duration
- 7.9 hrs
- Orientation
- Rotate part so height (260mm) is aligned vertically; maximise grain alignment for structural strength.
- Support strategy
- implicit-field-lattice
AI confidence 64.0%Additive 60%Subtractive 27%Inspection 13%
Efficiency
66.0 / 100
Risk HIGH
Balanced across energy, cost, and capability heuristics.
Cost outlook
$2,414
Machine $1,718 · Material $696
- additive$1,641
- subtractive$613
- inspection$160
Energy forecast
103.5 kWh
Additive 75.9 · Subtractive 22.5 · Inspection 5.1
Capability checks
- Material mismatches detected (N/A on Zeiss Metrotom 6).
Machine readiness
4 assets| Machine | Status | Utilisation | Delta | Backlog (min) | Warnings |
|---|
| EOS M 400-4 | online | 79.9% | +21.9% | 330 | Clear |
| Meltio M450 | degraded | 87.6% | +15.6% | 335 | - Machine flagged as degraded — expect reduced throughput.
- Projected utilisation above 85% — monitor changeovers.
|
| DMG MORI DMU 95 monoBLOCK | online | 76.5% | +13.5% | 310 | Clear |
| Zeiss Metrotom 6 | online | 50.3% | +6.3% | 105 | Clear |
| Sequence | Operation | Machine | Duration |
|---|
| 01 | additive · Powder bed fusion lattice build for rocket injector body Inconel 718 | EOS M 400-4 | 3.5 hrs |
| 02 | additive · Directed energy deposition for flange reinforcement Inconel 718 | Meltio M450 | 75 min |
| 03 | subtractive · 5-axis finishing of sealing surfaces and bores Inconel 718 | DMG MORI DMU 95 monoBLOCK | 2.2 hrs |
| 04 | inspection · CT scan and laser metrology alignment N/A | Zeiss Metrotom 6 | 60 min |
Planner notes
- Hybrid flow enforces additive -> subtractive -> inspection ordering.
- Orientation guidance: Rotate part so height (260mm) is aligned vertically; maximise grain alignment for structural strength.
- Support strategy: implicit-field-lattice
- Generative objective 'strength' will be routed to Syntrix AI orchestration.
- Traceability and audit logging enabled for regulated workloads.
- Implicit modelling enabled for lattice and conformal support generation.
- Energy forecast 103.5 kWh; estimated cost $2,414 (machine $1,718, material $696).
- Efficiency score 66.0/100 derived from energy, cost, and capability checks.
- Machine load outlook: EOS M 400-4 79.9% utilised (+21.9%) · risk low; Meltio M450 87.6% utilised (+15.6%) · risk medium; DMG MORI DMU 95 monoBLOCK 76.5% utilised (+13.5%) · risk low; Zeiss Metrotom 6 50.3% utilised (+6.3%) · risk low.
- Material mismatches detected (N/A on Zeiss Metrotom 6).
- Meltio M450: Machine flagged as degraded — expect reduced throughput.
- Meltio M450: Projected utilisation above 85% — monitor changeovers.
- Meltio M450: Consider reroute to EOS M 400-4 to relieve load on Meltio M450.
- Orientation
- Rotate part so height (260mm) is aligned vertically; maximise grain alignment for structural strength.
- AI confidence
- 64%
- Risk lane
- High
Syntrix merges additive, subtractive, and inspection telemetry so operators run hybrid builds with shared guardrails.
